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Custom Firefighter Uniform Manufacturer

Custom Firefighter
Uniform Manufacturer.
Built for your crew.

Develop station wear, wildland and EMS uniforms around the work your team does. Connect fabric selection, crew sizing, identification and packing in one factory-direct production brief.

5Business-day sampling
15–20Days after sample approval
10Production lines
500,000Pieces annual capacity
Illustrative male wildland firefighter in yellow shirt and olive utility trousers
Product Categories

One crew. Different garment requirements.

Specify each garment for its role. Certified structural turnout procurement stays separate from station and general-duty uniform programs.

Have a different garment in mind?

Garment Technology

Three layers. Built to work together.

Explore shell, barrier and liner options with the material weights, performance specifications and construction details your program needs. Figures below are development specifications for selected materials and assemblies.

Outer Shell illustrative textile detail
01

Outer Shell

Nomex® / Kevlar® / PBI blends

A tough woven outer face handles repeated contact, scuffing and movement. Reinforced seams and bartacked stress points strengthen the areas that take the hardest wear.

Specification options
  • 60,000+ abrasion cycles
  • 35+ N tear strength
  • 6.0–7.5 oz/yd² fabric weights
  • Self-extinguishing FR fabric options

Choose the weave, reinforcement and Pantone colour for your garment.

Moisture Barrier illustrative textile detail
02

Moisture Barrier

PTFE / ePTFE membrane technology

A lightweight membrane pairs water resistance with moisture-vapour transfer. An aramid backing supports the membrane, while seam-sealing and the chosen care cycle complete the construction.

Specification options
  • 600+ g/m²/24 h moisture-vapour transfer
  • 20+ kPa hydrostatic head
  • ASTM F1671 penetration-test option
  • 100+ wash-cycle evaluation

Develop the barrier around wet-duty conditions, breathability and repeated laundering.

Thermal Liner illustrative textile detail
03

Thermal Liner

Aramid face fabric + FR batting

Quilted FR batting adds insulation while the aramid face gives the liner a smooth finish. Controlled quilting holds the batting in place and helps keep the garment comfortable in motion.

Specification options
  • 35–45+ TPP · complete assembly
  • 205+ W/m² THL · complete assembly
  • ASTM F2700 radiant-heat testing
  • 3.0–5.5 kg complete-set weight options

Balance insulation, weight and mobility in the selected three-layer assembly.

Outer Shell Fabrics

Outer Shell Fabric Comparison.

Compare aramid, PBI and PBO-blend options by composition, feel, durability and budget.

Nomex® IIIA illustrative weave appearance
Nomex® Series

Nomex® IIIA

Nomex® NXT options
Inherent-FR fibreLightweight optionsMid-range cost
COMPOSITION

93% meta-aramid · 5% para-aramid · 2% antistatic

KEY FEATURES

A practical aramid option for combining heat resistance, everyday comfort and colour choice.

BEST FOR

Station and FR apparel programs that need a balanced material cost.

PBI / Kevlar® illustrative weave appearance
PBI® Series

PBI / Kevlar®

PBI Gold / Max / XT / Flex options
Thermal stabilityBlended strengthPremium cost
COMPOSITION

PBI and para-aramid; composition varies by grade.

KEY FEATURES

PBI contributes thermal stability; para-aramid adds strength. Choose the grade and weave around the intended thermal and mechanical requirements.

BEST FOR

Premium protective-material development.

Kevlar® / Nomex® illustrative weave appearance
Para-Aramid Blends

Kevlar® / Nomex®

Kevlar® / PBI options
Tear resistanceAbrasion resistanceMid–high cost
COMPOSITION

Para-aramid blended with meta-aramid or PBI.

KEY FEATURES

A strength-focused blend for resisting tearing and repeated rubbing at high-wear points.

BEST FOR

Reinforced panels and garments exposed to sustained mechanical wear.

Lightweight Technical Blends illustrative weave appearance
Flexible Outer Shells

Lightweight Technical Blends

Advance / Pioneer / Agility options
Flexible handleLight–medium weightsMid–high cost
COMPOSITION

Named aramid-blend constructions; grade-specific composition.

KEY FEATURES

Supple constructions reduce bulk and make reaching, bending and layered movement easier.

BEST FOR

Mobility-focused fire-service garment development.

PBO / Aramid Blends illustrative weave appearance
Premium Technical Fabrics

PBO / Aramid Blends

Millenia / PBO-containing options
High-strength fibresGrade-specific carePremium cost
COMPOSITION

Aramid and PBO-containing constructions; exact ratios vary.

KEY FEATURES

High-strength fibres give designers another route for demanding textile briefs. Select the grade around its documented performance and care limits.

BEST FOR

Specialist high-performance material briefs.

Fit & Sizing

Approve the fit.
Then allocate the order.

Bring wearer measurements, movement and equipment interfaces into the sample review before bulk production.

Men’s Fit

10 reference sizes, XS–6XL. Develop finished measurements and the required layering allowance; check reach, kneeling and seated movement.

Women’s Fit

8 reference sizes, XS–4XL. Review shoulder, waist and hip proportions on a dedicated size set rather than scaling down a men’s pattern.

Men’s Size Chart (inches)

SizeChestWaistSleeve
XS32–3626–3032–33
S36–4030–3433–34
M40–4434–3834–35
L44–4838–4235–36
XL48–5242–4636–37
2XL52–5646–5037–38
3XL56–6050–5438–39
4XL60–6454–5839–40
5XL64–6858–6240–41
6XL68–7262–6641–42

Women’s Size Chart (inches)

SizeBustWaistHip
XS30–3424–2834–38
S34–3828–3238–42
M38–4232–3642–46
L42–4636–4046–50
XL46–5040–4450–54
2XL50–5444–4854–58
3XL54–5848–5258–62
4XL58–6252–5662–66
Custom Services

Built around your crew.

Department branding, reflective trim, practical storage and garment identification — tailored to your uniform range.

Department Insignia & Name Bars garment design detail

Department Insignia & Name Bars

Your crew. Your identity.

  • Woven, embroidered and PVC patch options
  • Individual name bars on chest or sleeve
  • Collar and shoulder rank placement
Reflective Trim garment design detail

Reflective Trim

A clear visibility layout from every side.

  • Reflective bands on sleeves, hem and waist
  • Department-specific strip patterns
  • Sewn or bonded trim to suit the fabric
Equipment & Tool Pockets garment design detail

Equipment & Tool Pockets

Keep essential tools within easy reach.

  • Radio pockets and microphone loops
  • Dedicated tool sleeves and secure flaps
  • Bartacked corners and reinforced openings
Helmet & Equipment Fit garment design detail

Helmet & Equipment Fit

Comfortable clearance. Unrestricted movement.

  • Raised collars with smooth helmet clearance
  • Shoulder loops and adjustable waist routes
  • Low-bulk seams beneath carrying straps
Garment ID & Tracking garment design detail

Garment ID & Tracking

Identify every garment in the program.

  • Individual garment numbers and barcodes
  • Wearer, size and department label fields
  • Batch references for repeat-order matching
Repair & Replenishment garment design detail

Repair & Replenishment

Keep replacement details ready.

  • Matching repair panels and spare trims
  • Replacement zipper and closure options
  • Archived patterns for crew replenishment
Direct Manufacturing

A clear production route.
Behind every approved sample.

Bring pattern development, material references, size grading and packing instructions into the same order file. The approved sample gives production and inspection teams a shared physical reference for the run.

15,000 m²Manufacturing Facility
130Employees
10Production Lines
500,000Pieces Annual Production Capacity
Actual Washedloom garment sewing operation from the supplied factory library
Standards & Documentation

Match the record.
To the garment you are buying.

Review the named manufacturer, exact model and scope. These original reference documents do not establish Washedloom product certification; certified structural turnout is outside this program.

NFPA 1971 original reference document

NFPA 1971

Structural ensemble reference

EN 469:2020 original reference document

EN 469:2020

Structural garment requirements

NFPA 1977 original reference document

NFPA 1977

Wildland requirement reference

CE Marking original reference document

CE Marking

EU documentation reference

UL original reference document

UL

Original conformity record

Application Scenes

Fire-Service Applications.

Uniform options for station teams, wildland crews, rescue duties and EMS personnel.

Structural Firefighting illustrative application scene

Structural Firefighting

Procure the appropriately certified complete ensemble; keep the structural file separate from station apparel.

✓ Complete-system requirements
Wildland & Brush Duties illustrative application scene

Wildland & Brush Duties

Define coverage, movement, fabric requirements and the applicable wildland performance scope.

✓ Movement and material selection
Technical Rescue illustrative application scene

Technical Rescue

Plan access, reinforcement and equipment compatibility around the actual rescue tasks.

✓ Functional storage and mobility
EMS / Fire Medical illustrative application scene

EMS / Fire Medical

Coordinate practical storage, identification, wearer sizing and the required laundering routine.

✓ Crew fit and washable identification
Customer Reviews

What our customers say.

Review draft · Awaiting customer approval

The sample discussion went beyond choosing a colour. It brought the fit, pocket access and department identification together, so we could look at the uniform as a working garment for the whole crew.

Having the name-bar layout and size allocation alongside the sample made the review much easier. The details were in one place: what each person would wear, how it would be identified and how the order would be packed. That is the kind of preparation we value before a rollout.

Illustrative buyer portrait

Department Uniform Buyer

Fire-service uniform procurement
Review draft · Awaiting customer approval

The fabric comparison made it easier to connect the material cost with what we needed from the garment. We could discuss the handle, reinforced areas and reflective layout in the same conversation, instead of treating every detail as a separate problem.

What mattered was a clear reference for the next step: an approved sample, graded measurements and the branding details kept together. For a range that needs to stay consistent across sizes and repeat orders, that direct technical communication makes a real difference.

Illustrative buyer portrait

Fire-Service Apparel Buyer

Fire-service uniform procurement
FAQ

Firefighter Uniforms FAQ.

Straight answers on garment types, 50-piece minimums, fabrics, sizing and delivery.

Which firefighter uniforms do you make — and do you supply structural turnout gear?

We develop station shirts and trousers, coveralls, wildland/brush uniforms, rescue jackets and EMS/fire-medical apparel. Certified structural turnout under NFPA 1971/NFPA 1970 or EN 469 is outside this program. Send your garment list, crew size and intended duties first: we separate the everyday uniform styles from any specialist PPE requirement before preparing the quote.

Which outer-shell fabric should I choose for my uniform?

For an aramid brief, start with Nomex IIIA when comfort, colour choice and material cost are priorities. Compare Kevlar/Nomex blends when tearing and repeated rubbing are the main concern; compare PBI/para-aramid for thermal-stability requirements, and lightweight technical blends when mobility and bulk matter most. The outer-shell options above include 6.0–7.5 oz/yd² constructions. Send the duty, climate and laundry method with your target weight; we use those inputs to shortlist materials and prepare swatches for your sample.

Can you reproduce our current uniform, and what is the minimum order?

Yes. Start from 50 pieces per style. Send an existing garment, technical pack or clear front/back/detail photographs, plus the quantity, size breakdown, logo artwork and delivery destination. We identify the fabric, seams, pockets and closures, then prepare the garment specification and sample. For example, 60 crew members receiving two issues of one style means 120 pieces; a shirt and a trouser are separate styles for quoting and MOQ purposes.

Will the flame resistance last after washing?

Choose the exact fabric first. Aramid fabrics have inherent flame-resistant fibre chemistry; FR cotton/nylon and other treated materials have their own specified care limits. Neither route makes a dirty, damaged or altered garment safe indefinitely. We can include repeated-wash evaluation in the development brief, including a 100+ cycle option for a selected barrier construction. Specify your detergent, temperature and drying process so the test and care label reflect how the garment will actually be washed. Replace damaged garments in line with their manufacturer's instructions.

How long do sampling, bulk production and urgent reorders take?

Plan 5 business days for the agreed sample once the specification and materials are ready, followed by 15–20 production days after final sample approval for standard bulk orders. Sample changes are resolved before the bulk-production clock starts. If you need a 10–14-day rush or repeat-order slot, send the locked specification, quantity and required date; we check material stock and production capacity before confirming that schedule. Courier, air or sea transit is additional to production time.

How do you size a mixed crew and reduce fit problems before production?

Use the men's XS–6XL and women's XS–4XL charts above to collect the crew breakdown. Men's measurements cover chest, waist and sleeve; women's cover bust, waist and hip. Include short/regular/long requirements and the layers worn underneath. Before bulk production, review a size set with crew members reaching, kneeling and sitting; record the accepted finished measurements and any adjustments. Pack the approved quantities by size, wearer or department so the order is ready to issue.

Can you add our badges, name bars, reflective trim and tracking labels?

Yes. Options include embroidered or woven department patches, individual name bars, collar/shoulder rank placement, reflective sleeve/hem/waist layouts and garment-number or barcode labels. Send your vector logo, wording, placement measurements and crew name list. We prepare the artwork layout and a sew-out or trim sample on the chosen textile before the run. Pocket positions and radio loops can be developed at the same stage, so branding does not block access to equipment.

How do you handle packing, shipping costs and repeat orders?

Send the delivery postcode, required arrival date and preferred shipping method with the enquiry. Request FOB, CIF or DDP pricing so the quotation clearly identifies the freight, customs and tax responsibilities. Before packing, agree the size/department allocation, carton marks and packing list. For repeat orders, quote the previous PO or style reference and the new size quantities; we compare the archived sample, fabric/trim references and artwork, then confirm the production slot. New colours, material substitutions or design changes go back through sample approval.

Your Fire-Service Uniform Program

Bring the role.
We will build the garment brief.

Send your garment reference, crew quantities, size range and required evidence. Get a coordinated development plan.

Define your uniform program

Preview interaction only. Nothing is sent or stored.

Page planned

This preview contains the Workwear page. Related pages are recorded for later development.

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